The creator deconstructs a popular $45 Patagonia trucker hat to analyze its materials, demonstrating that nearly every component is a form of plastic, despite some being recycled. He uses this breakdown to critique the broader industry's definition of sustainability, arguing that using recycled plastic is not a true solution. He then introduces his own brand's trucker hat as a superior alternative, showcasing how it is built from the ground up using entirely natural materials like cork, bamboo, and organic cotton.
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So much plastic 😵 is this sustainable??
The industry seems set on keeping their plastic products, and making small tweaks to make them “less bad”.
We think we can do better.
At Rustek we made a simple choice to build things differently, from the ground up, without plastic. The way things used to be, the way we hope to see things in the future.
Should we make more things this way??
Transcript
This is the number one sustainable outdoor brand on Earth. Let's cut open their $45 hat and see what's inside. The brim, recycled nylon, plastic. The mesh, recycled polyester, plastic. The snapback, also plastic. Labels, polyester. Embroidery and sewing thread, Looks like polyester. The only natural material in this is the cotton fabric, but in the crown, it's stiffened with a plastic buckram underneath. And in the sweatband, it's cotton on the outside, foam padding on the inside. Some of this is recycled, which is better than nothing, but recycled plastic is still plastic. This is the problem with sustainable at scale. So many brands just swap in a recycled version of an unsustainable material and call it eco instead of asking if the material can be avoided entirely. That's why we rebuilt the trucker cap from the ground up. The brim, cork rank bamboo. The best, fabric, sweatband, and strap back are all organic cotton. Embroidery is lyocell, labels and thread are caught. No plastic hiding anywhere. Not in the parts you see, not in the parts you don't.